constructing mineral processing plant

Basic and Details Engineering

Once the client design is approved, the next phase of basic engineering commences. This entails devising a design and engineering idea for the plant. Our team of proficient engineering experts brainstorm with the client about their production needs. They also bring in third-party specialists to help in this phase. Once the ideation is done, a flowchart is developed using industry standard AggFlow software to help assess the optimum capacity requirement for all machines. This flow chart output is then used to create conceptual drawings for the plant to put together a basic framework of the various critical components of the plant. This proposal drawing stage helps to determine various units and metrics such as dimensions of steel structures, conveyor belt length etc. Based on the conceptual drawing, we can then do expert level pre-structural analysis, and mass estimation. In addition, we also procure quotes for machinery that needs to be sourced from third party vendors. Once all technical inputs are in place, we put forth a well-researchedrequest for quotation to the client.

To summarize, the phase involves the below stages

> Ideation

> Flow chart development

> Conceptual corporal drawing

> Pre-structural analysis

> Third party RFQ enquiry on machinery and equipment

> Quote

Detailed Engineering
The second phase is a more advanced and elaborate procedure to carry forward the project towards successful completion. Based on the conceptual drawings and flowchart, a more detailed level of layout drawing is done. In parallel, the filter specialists help assemble ductwork mechanisms. Also, the pre-structural analysis will form the basis for a final structural analysis. This is accomplished using FEM software (finite element modeling). In the meanwhile, procurement quote from third party vendors/suppliers is forwarded to the purchase department for approval. Once all this is in place and approved, we commence with building manufacturing designs followed by foundation anchoring and load plans. This is done by delivering load plans to client and assembly drawings for erection team. All these are finally documented for future reference.

To summarize, the phase involves the below stages

> Final drawings of layout

> Ductwork assembly

> Final structural analysis

> Sharing third party quote with purchase department

> Workshop manufacturing drawings

> Foundation plans

> Assembly drawings

> Complete documentation for future reference

Basic and Details Engineering -electric plan for a quarry mining industrial plant

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